What is Dye Sublimation Printing? – and how Does it Works?

What is Dye Sublimation Printing

If you’re interested in the answer to the query that’s asked the most, “What is Dye Sublimation Printing?” Read this article for complete information.

 Dye sublimation printing is a type of digital printing that makes it possible to print colorful graphics on a wide range of things, such as clothing and toys. In the past, images were put on these products by using methods like screen-printing, which were quite complicated and took a lot of work. Dye sublimation printing good quality results upon the printer resolution quality and paper printing quality. Furthermore we have tested and amazing results was on Epson sublimation printers other are also good but we were amazed and we also have add sublimation paper review for you, 5 Best Sublimation Papers for Epson 2720 Printer – Reviews and Buying Guide.

There were some problems with using analogue printing technologies. For example, it took more time to get the artwork and equipment ready for the manufacturing process, so it wasn’t a cost-effective way to make small quantities. Because of this, screen printing is not the best way to print a small number of T-shirts because it is more expensive and takes a lot more time. Moreover dye sublimation printing results are also dependent on sublimation and mostly asked question is, How long does Sublimation Ink last? Expert’s Answer. here we have taken the most expert in sublimation industry about sublimation ink and provided a detailed article on it

Dye Sublimation Printing

What is Dye Sublimation Printing?
Dye Sublimation Printing

Dye sublimation printing, also called digital printing, on the other hand, is a method that is quick and cheap to set up and make, and it doesn’t take any extra time to get ready. So, it is a great way to make one-of-a-kind or personalized items, as well as a large number of personalized items in large quantities. When dye sublimation is used for printing, the colors are not only beautiful but also long-lasting because they are infused into the substrate or fabric instead of being printed on the surface. When the ink is embedded in the substrate, it can’t fade or crack, even after being washed many times.

Because of the chemistry involved in dye sublimation, this printing method is the one that should be utilized when printing on polyester and objects that are coated with polyester resin. Dye-sub inks are printed with a wide-format inkjet printer onto a specialized transfer paper. After that, an ink is transferred from the paper onto the cloth by utilizing a heat press. The ink is transferred by heat. The process of the ink entering the polyester fibers causes it to transform from a solid state into a gas (thus the word “sublimation”).

When heated, the polyester’s polymers form bonds, which enables the pictures to rapidly become permanently ingrained in your fabrics. When the ink is applied to the fabric as a hot gas, rather than merely being printed on the surface, the ink becomes thoroughly infused into the fabric, which results in items that are of a high quality and will last for a long time.

Print an Extremely Diverse Range of Products

As was said earlier, polyester and materials that are coated with polyester resin are excellent choices for use as substrates for dye sublimation printing. Due to the fact that these printers come in a variety of designs and dimensions, you are able to print on a wide range of objects, including the following:

  • Home décor
  • Upholstery
  • Coverings for the Windows
  • Tapestries
  • Pillows
  • Sports apparel
  • Shirts and other apparel associated with many sports

Clothing and accessories in the fashion industry

  • Dresses
  • Scarves
  • Ties
  • Swimming Costumes
  • Hand bags

Graphics for trade shows and retail stores

Graphics that are backlit

Silicone Edge Graphics (SEG) are graphics that are printed on specialised fabrics that are created to hold a silicone strip along the edges. These fabrics are used in the SEG printing process. This is done so that the print can be placed inside of a frame, which eliminates the requirement for using hard panel graphics. SEG provides trade fair displays with imagery of a photographic quality while maintaining a pristine, frameless appearance.

  • Keepsake things
  • Cell phone cases
  • Mouse pads
  • Cups for coffee
  • Luggage tags
  • Clipboards
  • License plates

Make use of a particular brand of ink.

It is necessary for the ink to transform from its solid state into a gaseous state before it can be transferred from the paper to the cloth that contains your designs. You will need to make use of a particular kind of ink known as dispersion dyes, which are more frequently referred to as “dye-sub inks.” 

When exposed to high temperatures, these dyes are able to transform from a solid state to a gaseous state, and they can readily form bonds with polyester materials.

The spectrum of colours that can be achieved with disperse dyes is extraordinarily vivid. Furthermore, certain manufacturers, such as Mimaki, have developed fluorescent inks that can be utilised for the purpose of expanding the colour range even further.

Because disperse dyes form an irreversible link with your completed products, the resulting designs are designed to last for a very long time and can be washed multiple times.

What is a Dye Sublimation Printer?

Dye sublimation printers are unique to the dye-sub application; yet, they operate in a manner that is comparable to that of other wide-format printers. They make use of disperse dyes, which are a type of dye that can only be printed on transfer paper.

The dye-sublimation printing industry is expanding at a rapid pace, and consumers now have access to a wide variety of high-quality dye-sublimation printers manufactured by some of the most reputable names in the business. The following are a few that come highly recommended by the ITNH team:

  1. The Mimaki TS55 is a model that excels in high-production sublimation printing and has a print width of 74 inches.
  2. Mimaki CJV300-160 Plus: The CJV300 is ideal for high-volume production on small goods such as coffee mugs since it combines high-quality dye-sub graphics with contour cutting.
  3. Epson F6370H: Epson’s roll-to-roll dye sublimation printer with a 64-inch width was created with flexibility in mind.
  4. This 42-inch entry-level model from Mutoh, the RJ-900, is a four-color, roll-to-roll printer that is ideal for printing flags and garments.
  5. This Mutoh printer, a 64-inch model, is perfect for everyday printing on a variety of materials, including interior designs, garments, and trade show materials, among other things.

You are able to choose the dye-sublimation printer that is the best fit for your application as well as your budget thanks to the extensive range available. There are printers available with widths ranging from 44 inches to ten feet. Some are intended to be used on an infrequent basis, while others are capable of producing an astounding amount of work in a factory setting.

 You’re Going to Need Extra Tools and Equipment

There are a number of phases involved in the dye sublimation process, but they are all rather uncomplicated and easy to follow as long as you have the following things: we will discuss the needs in

Pressurized Heat

Your dye sublimation printer may not be as essential as your heat press; yet, it is still very significant and has lot of options. To give you an idea of the variety that is available, the following are some of the more prevalent types:

Flatbed Press: If you’re going to be transferring onto solid items, your best bet is to go with a flatbed press. In addition to this, they are fantastic for printing graphics on t-shirts that need to be “all-over.”

Calender Presses are heat transfer presses that are designed for use in the textile, home décor, and soft signage industries. These presses transfer heat using oil or electrically heated drums. Printing in large volumes calls for the use of calender presses.

Stitching and Cutting

You might want to explore cutting and stitching as choices, depending on the specific use that you have in mind. Similar to the printer, the goods can range from being straightforward and inexpensive to being substantial pieces of manufacturing equipment. If you want to find out more about the gear that will work best for you, it is highly recommended that you consult an expert.

The cost of dye sublimation printing is reasonable

Printing with dye sublimation used to be both expensive and scary due to the extensive number of steps involved and the variety of specialized equipment that was required. It’s possible that the printers themselves will cost as much as $20,000, and that’s without even taking into account the price of a heat press.

People now have access to a greater variety of options, and the price of the necessary equipment has decreased significantly as a direct result of the market’s expansion. The technology has also advanced, which has made the process of sublimation much simpler and resulted in printing of an even greater quality.

There are currently printers available for less than $10,000 from some of the most reputable brands in the dye sublimation printing industry, including Mimaki, Epson, and Mutoh. This investment will be well worth it when you take into consideration the possibilities that dye sublimation printing has for your many streams of revenue. I hope you have cleared confusion in What is Dye Sublimation Printing?


Does dye sublimation produce high-quality results?

The results of dye-sublimation printing colours that are not only stunning but also durable because they are not printed on the surface but rather entrenched in the substrate or fabric. Images printed on firm substrates are not susceptible to chipping, peeling, or scratching.

Is inkjet printing a better option than dye sublimation?

An inkjet printer will only use as much ink as is required to generate an image or a printed page, and any ink that is left over from one print batch will be used on the print batches that come after it. The dye sublimation procedure is less effective in terms of the amount of ink that is used because the printer only transfers a portion of each of the three major colour panels from the ribbon to the paper.

What do you consider to be the most important drawback of the dye sublimation printing process?

The fact that printing with dye sublimation takes significantly more time than printing with an inkjet machine is the most important downside of this method.

Is it worthwhile to make the investment in sublimation?

Because you can print a variety of products using sublimation and then sell those products to a variety of different markets, the investment is absolutely worthwhile. 

Is home printing of the sublimation an option?

Because it is a simple technique that does not call for a great deal of prior knowledge or experience, sublimation printing may most certainly be done at home.

Conclusion: What is Dye Sublimation Printing?


Dye sublimation printing is one of the best ways to print on different things because it is one of the least expensive ways to print, it can be started on a small scale, and the prints last for a long time. Using a printing technique called “sublimation,” you can make a wide range of unique and beautiful items. I have concluded all the testing on dye sublimation printing and we tested different printers and sublimation ink and all the results we noted, we have shared with you. Hope we have cleared confusion about

In the post before this one, we talked about everything you need to know about the dye sublimation process. If you’re also interested in this process and want to make your own designs, we hope that the information we’ve given you will be very helpful. What is Dye Sublimation Printing? – and how Does it Works? If you still have any doubt comment down we will answer your query and also don’t forget to comment how was the testing experiments.

There is no success that no one has achieved before. My blog is full of things to help you create a life you love: easy crafts, even you are beginner, with fun pintables, wood art SVG files for cutting on your Cricut or Glowforge, sublimation crafts, ideas, and so much more. I’m so glad you’re here!

Sharing Is Caring:

Leave a Comment